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NASA Gets it Wrong!
 

 
Topic - Grounding and Bonding
Subject - NASA Gets it Wrong!

August 17, 2006  

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NASA Gets it Wrong!

 

 

Public Lessons Learned Entry: 0552

Lesson Info:

  • Lesson Number: 0552
  • Lesson Date: 1997-05-21
  • Submitting Organization: JSC
  • Submitted by: L. Underwood

Subject: Potential Electrical Shock Hazard Involving Light Poles on Streets and in Parking Lots

Description of Driving Event: Several randomly sampled exterior street and parking lot light poles were found to have defective electrical grounds that could result in a potentially lethal electric shock hazard if the pole is touched by a person.

The hazard is primarily a result of two conditions:

  1. The original design of the power distribution circuit lacked an equipment grounding conductor even though the installation met the National Electric Code at the time.
  2. The normal breakdown over time of the materials utilized in the supplemental ground rod which was installed to correct the original design deficiency.

The poles are energized primarily at night, but can be remotely energized for testing and repair during daylight hours. Certain power distribution system failure modes may result in an energized light pole. While it is unlikely to have a combination of a defective grounding condition and a power system fault, the condition can be lethal if the pole becomes energized. However, the shock hazard can be precluded by the installation of an upgraded supplemental ground to the earth.

Lesson(s) Learned:

Supplementary electrical grounding protection for streetlamp structures must be periodically verified.

Recommendation(s):

All personnel should understand the electrical shock hazard presented by an energized light pole. Therefore, do not touch street or parking lot light poles!

Immediate interim measures are being implemented, as follows:

  1. new ground rods are being installed on each light pole on-site,
  2. a temporary means of insulating the base of each pole is being examined
  3. a preliminary report has been requested that will make recommendations for permanent repair or replacement of the existing exterior lighting system.

Approval Info:

  • Approval Date: 1997-05-22
  • Approval Name: Ronald A. Montague
  • Approval Organization: NA3
  • Approval Phone Number: 281-483-8576

Mike’s Comment: Here’s another example where the industry recommends that we drive ground rods (supplementary electrodes – 250.54) for the purpose of reducing electric shock from a ground fault. The statement “However, the shock hazard can be precluded by the installation of an upgraded supplemental ground to the earth.” Is 100% false.

What is required is that an equipment grounding (bonding) conductor be bonded to every metal pole as required by the NEC so that all metal parts are bonded to an effective ground-fault current path [250.2 and 250.4(A)(3)].

I just can’t believe that we (me included) as an industry ever thought that a shock hazard could be precluded by the installation of an upgraded supplementary ground to the earth! Oh well… maybe my work will make a difference in educating the industry as to the danger of this type of thinking.

 

 

 

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Comments
  • T.M. Haja sahib, I agree with Mike. Sounds like you are trying to get all of the earth worms around the light poles to jump out of the ground to go fishing.

    William Boardwine
    Reply to this comment

  • Mike,earthing is not always a safeguard against groundfault;it depends on the earth resistance at the time of fault.A simple example may clarify the issue.Suppose overload device setting on each pole is 3A,earth resistance of pole is 50 ohms, earth leakage current 2A.In this case touch voltage is 100V sure to give a severe shock.Now suppose due to seasonal variation or by installing effective supplemental earth, the earth resistance of the pole reduces to 2 ohms.Upto earth leakage current of 3A the voltage is only 6V.When the leakage current exceeds 3A, the overload device operates removing the touchvoltage from the pole.So in either case there is no shock hazard until the earth resistance is low enough. But kindly note that installation of equipment grounding conductor is the safest method.Due to impracticability of implementing the same immediately in this case,the above alternative temporary measure, though not approved by Code, is suggested.

    T.M.Haja sahib
    Reply to this comment
  • Reply from: Mike Holt   
    The issue is not the current flowing across the resistor to determine the touch voltage. If you have a 120V circui and you have a ground fault to an object that is grounded to any resistance, the voltage drop across the resistance will be line voltage.

    Let's use your example: 120V fault across a 50 ohm ground rod, current becomes 2.4A, but the touch voltage is 120V. Change the ground resistance, the touch voltage does not change. Thank you for the example, but it doesn't work because it not based on a real condition. However if you know the current flowing across a resistance and you know the resistance, then you'll know the voltage across the resistance.
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike,Kindly note that the definition of touch voltage does not apply beyond 1ft from energised pole.The value of touch voltage depends on the actual earth resistance value of the poie in that 1ft.Suppose the value of actual earth resistance in that 1ft distance is 40 ohm.Then for 120v fault and for 50 ohm overall earth resistance, touch voltage works out to 96v;still a dangerous value.But now suppose by installing effective supplemental earth,the actual earth resistance of the pole in that 1ft is changed to 1ohm, the overall earth resistance still remaining same i.e 50 ohms. In this case the touch voltage is only 2.4v;a safe value.The assertion in the second sentence of your last para implies that all the 120v is dropped in the 1ft distance. In that case the overall earth resistance would be 1ohm only[the supplemental earth is so effective!] and resulting current 120A will cause overload device to operate removing the 120V touch voltage from the pole immediately. It is also brought to your kind attention that your assertion in that sentence also implies there would not be any need for equipment grounding conductor!What a paradox!
    Reply to T.M.Haja sahib

    Reply from: Mike Holt   
    I'm sorry if I in any way communicated that the equipment grounding conductor from the source to the metal parts was not important. I thought I explained that this is VERY important to remove dangerous touch voltage, by clearing the ground fault. And what is not important, in relationship of electric shock from a ground fault, is the grounding of metal parts to the earth.

    Touch Voltage - Where did you get the 1ft distance. Did you mean 1 meter?

    Earth resistance - I'm talking about a single ground rod, not a substation where you are standing on top of a grounding grid. Maybe the following from IEEE 142 - Green Book will clarify this topic.

    2.2.8 Connection to Earth (See Chapter 4 for more details.) The well-established usage of the terms ground and earth in our technical literature leads to many misconceptions, since they seemingly are almost alike, yet in fact are not. The electrical system of an aircraft in flight will have a ground bus, grounding conductors, etc. To suggest that ground and earth can be used interchangeably is obviously in error here. To an electrician working on the tenth floor of a modern steel-structured building, the referenced ground is the building frame, attached metal equipment, and the family of electrical system grounding conductors present at the working area. What might be the potential of earth is of negligible importance to this worker on the tenth floor.

    If the worker is transported to the building basement in which the concrete floor slab rests on soil, or to the yard area of an outdoor open-frame substation, earth does become the proper reference ground to which electric shock voltage exposure should be referenced.

    Thus, the proper reference ground to be used in expressing voltage exposure magnitudes may sometimes be earth, but (outside of the outdoor substation area) most likely will be the electric circuit metallic grounding conductor. The following paragraphs will show that the potential of earth may be greatly different from that of the grounding conductor. It therefore becomes very important that shock-exposure voltages be expressed relative to the proper reference ground.

    All electrical systems, even those installed in airborne vehicles (as at least one Apollo crew can testify), may be faced with circumstances in which sources of electric current are seeking a path to ground. These conditions can do serious damage to electrical equipment or develop dangerous electric-shock-hazard exposure to persons in the area, unless this stray current is diverted to a preplanned path to a ground of adequate capability.

    A comprehensive treatment of the behavior of earthing terminals appears in Chapter 4 and in References [2], [4], [7], and [22]. The prime purpose of this discussion is to develop a concept of the potential gradients created in discharging current into earth and the manner in which the equipment grounding problem is influenced thereby.

    Earth is inherently a rather poor conductor whose resistivity is around one billion times that of copper. A 10 ft (3 m) long by 5/8 in (16 mm) diameter ground rod driven into earth might very likely represent a 25 connection to earth. This resistance may be imagined to be made up of the collective resistance of a series of equal thickness concentric cylindrical shells of earth. The inner shell will of course represent the largest incremental value of resistance, since the resistance is inversely proportion to the shell diameter. Thus the central small diameter shells of earth constitute the bulk of the earthing terminal resistance. Half of the 25 resistance value would likely be contained within a 1 ft (0.15 m) diameter cylinder (see 4.1.1).

    For the same reason, half of the voltage drop resulting from current injection into this grounding electrode would appear across the first 0.5 ft (0.15 m) of earth surface radially away from the ground rod. If a current of 1000 A were forced into this grounding electrode, the rod would be forced to rise above mean earth potential by 25 000 V (1000 • 25). Half of this voltage (12 500 V) would appear as a voltage drop between the rod and the earth spaced only 0.5 ft (0.15 m) away from the rod. While this current is flowing, a person standing on earth 0.5 ft (0.15 m) away from the ground rod and touching the connecting lead to the electrode would be spanning a potential difference of 12 500 V. A three-dimensional plot of earth surface potential versus distance from the ground rod would create the anthill-shape displayed in Fig 36. The central peak value would be the rod potential (referred to remote earth potential), namely, 25 000 V. Moving away from the rod in any horizontal direction would rapidly reduce the voltage value. The half-voltage contour would be a horizontal circle 1 ft (0.3 m) in diameter encircling the rod.

    Imagine a 50 by 50 ft (15.2 by 15.2 m) substation area within which 25 driven rods, each of the type previously described, had been uniformly distributed. Because of the overlapping potential gradient patterns, the composite resistance will not be as low as 25/25 W. For the case at hand, a 2 value would be typical (see Chapter 4). Should a line-to-ground fault at this station produce a 10 000 A discharge into the earthing terminal, the resulting voltage contour map would display 25 sharp-pointed potential mounds peaking at 20 000 V. In between would be dish-shaped voltage contours with minimum values ranging from perhaps 2000 to 5000 V, depending on location.

    Such a highly variable voltage contour pattern within the walking area of the substation would not be acceptable. Additional shallow buried grounding wires can be employed to elevate the earth surface potential between main electrodes (see Reference [2]). Note particularly the concepts of step, touch, and transferred potentials. Additional shallow buried grounding wires can be employed to tailor the voltage contour adjacent to but external to the enclosing fence. Beds of coarse cracked rock, well drained to prevent standing water, can contribute to improved electric shock security. Metal grill mats bonded to the steel-framework supporting switch operating handles and located at the “standing” location of switch operators can ensure that the operator's hands and feet are referenced to the same potential.

    The only reason I'm continuing this dialog is because the issues you bring up are what many engineers and other think. My concern is that you and others think that somehow we can ground metal parts to the earth to make it safe from touch voltage resulting from a ground fault, when nothing can further from the truth.

    What must be done is that all metal parts containing electrical conductors be 'bonded' to the source so that it provides a low impedance path to clear the ground fault, thereby removing dangerous touch voltage.

    I'm hoping that we you and I both get on the same page you'll see my point and agree.

    Note: I used to think, teach, and write that grounding reduced touch voltage to a safe level at one time. I feel like a fool now that I know better, but this is the process. We are always learning.
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike, in other parts of the world where IEC is adopted,importance is also given for earthing in reducing touch voltage.Even there still exists TT power supply system in which there is no equipment grounding conductor but depends for safety on low earth values and properly sized overload devices.My point is since the installation under discussion already lacks equipment grounding conductor,it may be made atleast safe by adopting other codes of the world for the time being till it is brought in compliance with the code of your country.
    Reply to T.M.Haja sahib

    Reply from: Mike Holt   
    TT power systems utilize Residual Current Detectors (RCDs) and this system uses the earth to open a ground fault. So the earthing (grounding) of equipment is important for the purpose to clear a ground fault.

    A RCD in the internation standard will clear a ground fault when the fault curent is 450 mA +-200 mA, where GFCIs open at 5 mA +-1mA ground fault.

    In the USA, we use a TN-C power system, and earthing (grounding) of metal parts does not assist in clearing ground faults.

    For more information on Earthing Worldwide, see http://www.mikeholt.com/documents/mojofiles/electricalearthingworldwide.pdf
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike,This isolated installation i.e street lights installation under discussion and intended to be used in TN-C power system has been delibarately changed to be used in TT power system for the time being and is safe with respect to that power system.Under these circumstances, what are your comments [with respect to NEC]?Thanks.
    Reply to T.M.Haja sahib

    Reply from: Mike Holt   
    It would be wonderful if you could take a TN-C power system, install the circuit conductors to metal equipment improperly, then call it a TT power system.

    But, one small problem, the power system is still a TN-C system! So if NASA wants to change the power system at the transformer to a TT power system and place RCD detectors in accordance with that system (set at about 500 mA of fault current). Then the system would be safer.

    Again the earth is not what's going to make this installation safe, it's the power system with RCD.

    Mr. Haja Sahib why don't you just admit that earthing of metal parts that are energized and not properly bonded is not going to reduce the touch voltage to a safe level.

    You keep trying to change the issue. So with this all said, I'll bid you farwell. If you still think that driving a ground rod and attaching it to metal parts that are energized from a ground will make an installation safe, then I'm sorry that you don't understand the issues.
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike, In many of your postings here, there was a mistake or two [atleast in my view]and it tempted me to continue but seeing that there could never be an agreement between us in this issue, I also give up thanking you in the meantime.
    Reply to T.M.Haja sahib

    Reply from: Subhash   
    I wonder if current would prefer to travel thru a persons body rather than a metal pole dug deep in the ground supplemented by a ground rod in its effort to return to the source Y ground? Try calculating. You will get your answer.
    Reply to Subhash


  • Mike,If an effective equipment conductor only is installed, the pre-existing faults would not permit the lights to operate.So extensive rewiring might be required.In such cicumstances effective supplemental earths as a temporary measure may be resorted to in order to reduce the shock hazard to the public till the installation is brought in conformity with NEC.

    T.M.Haja sahib
    Reply to this comment
  • Reply from: Mike Holt   
    Thank you for your feedback, but your statement is 100% false. There is no amount of 'earthing' that you can do to reduce a ground-fault to a safe value. The theory that grounding brings the earth and energized metal parts to nearly the same potential is totally false.

    The myth that grounding makes an installation safe has been passed around for over 100 years. NOTHING will make an installation safe against a ground fault, except bonding the metal parts to the source via a low-impedance ground-fault path in accordance with the NEC. As a matter of fact, the NEC specifically states that the earth (grounding) is not suitiable to meet the requirements you state [250.4(A)(5)].

    Please visit www.MikeHolt.com, go to Newsletters, then click on Grounding. Read my Grounding versus Bonding series starting October 5th, 2004.
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike,It seems that your grounding and bonding series does not apply to outdoor installations where bare ground could not be bonded.So in order to reduce shock hazard outdoors, earthing with low resistance values,chemical treatment of soil etc may be required in domestic premises.
    Reply to T.M.Haja sahib

    Reply from: Mike Holt   
    Since grounding metal parts to the earth does not reduce shock hazard to a safe level, the NEC does not have any requirements to ground outdoor metal parts to the earth.
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike,What about NESC?It specifically states earthing of shielded cables above 5kv at regular intervals to safeguard from induced voltages!
    Reply to T.M.Haja sahib

    Reply from: Mike Holt   
    This relates to the earthing of the system. I hope you don't think you can make an installation safe from a 5 kV ground fault to metal parts by simply grounding the metal parts to the earth!

    It doesn't work that way. You have to understand the entire system, what it makes it safe from, and how ground faults are cleared. You just keep trying to find a way that the earth will make an installation safe from a ground fault. This topic is closed. I did the best I could to help you and I just don't think you understand the issues.
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike,It is seems that NESC does not come under your expertise.That is why you did not comment correctly on my last posting.But seeing that you will never agree,I also give up.Thanks.
    Reply to T.M.Haja sahib

    Reply from: Mike Holt   
    The NESC is for utility wiring systems, and like all systems, they are generally recommended that they be grounded to reduce overvoltage conditions. Understand this relates to the 'system' not the metal parts.

    But, it doesn't matter what standard applies. If you take a 5 kV circuit and ground fault it to a metal part and that metal part is grounded, anyone touching that energized metal part will die. Now however, if an equipotential plane is unstalled so that the person touching the energized metal part, then that person should be safe. This is the basis of IEEE 80 which is the standard for substations.

    The issue however has to do with a ground rod at a metal pole to make the installation safe (the metal pole is not a system) from a ground fault. Which of course you can't do.

    You are welcome to test your theory (I have). Just take a ground rod, drive it into the earth, energize it and then measure the potential from the ground rod to the earth, let's say 1, 2 and 3 ft away from the ground rod.

    Review IEEE 142 which explains the reasons for 'system grounding' that the NESC utilizes, which is not the topic of discussiont. By the way, system grounding is to reduce transient system overvoltage to a safe level, not to reduce a ground voltage to a safe level. This is accomplished by equipotential planes and better yet, the clearing of a ground fault. .
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    Mike,I have a suggestion.If we continue our discussion long enough,we could publish together our discussion in the form of a booklet.Do you agree?
    Reply to T.M.Haja sahib



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