This article was posted 03/22/2007 and is most likely outdated.

Aluminum - The Other Conductor
 

 
Subject - Aluminum - The Other Conductor

March 22, 2007  

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Aluminum – The Other Conductor

 

ImageAluminum is the most abundant of all metals and is extracted from bauxite. Technical discussions and articles about the use of aluminum vs. copper have been published in the electrical industry for many years. The objective of the following document is to provide the reader with information by which they are able to make a more informed decision given a choice between the two materials in electrical equipment.

 

Click here to read the paper titled Aluminum – The Other Conductor, written by Bob Yanniello with Eaton Electrical Inc.

 

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Comments
  • Those of us who use both know that both conductors work just fine when used properly. I have had no problems with aluminum stranded conductors and I have read that today\\\'s chemical composite of aluminum conductors is not the same as that of yesteryear so the problem of surface oxidation is allegedly less. I prefer copper simply because it is faster and easier to install since it is smaller for the same ampacity--though one has to get a loan to buy it. The problem I have had with single-conductor aluminum is that it can not be bent or moved around inside a small outlet box like copper. In working with the old aluminum single conductor, two twists back and forth and it would snap. Another problem was in bending--it was and is very easy to bend a single-conductor aluminum into a super sharp curve (even back onto itself) which could overheat the conductor at the bend--if not just snap it. As far as splicing, I and others have been splicing the two together via cut-up bus bars every since it first came out. Now, the industry is catching up to us in that these cut-up bus bars are now (allegedly listed for such) being sold at the retail level for single-strand aluminum to single-strand copper splicing. Ironically, this is not really new. Burndy rectangular connectors listed for copper and aluminum splicing (14 gauge to 6 gauge) have been out for many, many years as well as mini split-bolt connectors (Madison ASB-10) that are rated for aluminum to copper (#16-10). Thus I have no problems with either copper or aluminum.

    Rex Cauldwell

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