Estimating is a skill that can make or break a career or
company. Understanding the estimating and bidding
processes is essential for your business to remain
profitable.
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Adjusting Labor Units for Working Conditions
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You might be wondering, If I adjust my labor units to
account for these variable factors, how will I ever
get a job? Here's the thing: if you choose not to
apply any of these labor-unit adjustments for fear
that your price will be too high, and you get the job,
you will really be in trouble. It's better to not get
a job that is priced correctly than to get a job and
just break even, or worse yet, lose money. The
following are some final considerations when adjusting
labor units.
Repetition Factor
When you perform the same function over and over
again, you complete the task a little faster than the
previous time which can significantly improve your
labor productivity. Consider the following labor
adjustments if you have any repetitive work:
Repetitive Labor-Unit Adjustments
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1 to 2 Repeats
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0%
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3 to 5 Repeats
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- 15%
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6 to 10 Repeats
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- 25%
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11 to 15 Repeats
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- 35%
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Restrictive Working Conditions
Sometimes, due to an accelerated schedule, you will
have multiple trades working together in the same room
or space (stacking). This forces the trades to work
around each other, often resulting in conflict and
decreased labor productivity.
Author's Comment: The NECA research
report,
Factors Affecting Labor Productivity of Electrical
Contractors
has a section about the stacking of trades.
Schedule
The construction schedule must be taken into
consideration when you prepare the estimate. Labor
units in all manuals are based on the fact that the
job will be properly staffed with sufficient qualified
persons, using proper tools, who are properly
supervised on a project of normal duration. In
addition, labor units are based on the fact that the
job will be run in an efficient manner where the
employees work no more than 8 hours per day.
When the project follows an abnormal project progress
schedule, abnormal project completion date, or when
the project progress schedule is substantially
revised, there is a loss of productivity. The
magnitude of the productivity loss is related to the
circumstances of the particular project involved.
Extended-duration jobs resulting from delays due to
factors such as weather or poor job management can
cause a reduction in labor productivity and an
increase in careless mistakes.
Author's Comment: NECAnet.org has a
research report entitled
Normal Project Duration.
Accelerated. A job that is projected
to run on an accelerated schedule requires the
electrical contractor to have more manpower on-site
than would be typical. This applies not only to the
electrical contractor but also to the other trades.
This can result in the contractor needing to hire
temporary staff that might not be as well-trained or
motivated to produce as the permanent staff.
An accelerated production schedule can cause havoc in
scheduling material and tools to be on-site when
needed and the impact on labor productivity must be
taken into consideration when too many workers are in
the same area at the same time. Do not forget to
consider the negative effects of in-creased
supervision pressure and the possible poor
productivity of temporary staff.
There is no specific labor adjustment factor for an
accelerated schedule, but you should consider its
effect on your labor productivity.
Example:
What is the crew size for a six-week project that
has estimated labor of 1,200 hours?
Crew Size = Total Hours/Number of Weeks/40 hours per
week
Crew Size = 1,200 hours/six weeks/40 hours
Crew Size = Five electricians.
If you accelerate the schedule to three weeks, you
will need twice as many electricians, and your labor
productivity will likely decrease resulting in an
increase in labor cost for the job. You may also
have to include overtime to meet the compressed
scheduling.
Author's Comment: NECAnet.org has a
research report entitled
Project Peak Workforce Report.
Shift Work
When scheduling shift work, take into consideration
the lifestyles of your employees. Generally, single
employees without parental responsibility prefer to
work the second shift (3 p.m. to 11 p.m.), whereas
married employees given the choice between second or
third shifts, prefer the third shift (11 p.m. to 7
a.m.). But check with each employee and see what they
prefer and, where possible, try to accom-modate
them.
Shift Work Labor Adjustments
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Overall
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Single
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Married
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Second Shift
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20 to 25%
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15 to 20%
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25 to 30%
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Third Shift
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15 to 20%
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20 to 25%
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15 to 20%
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Teamwork
If the general contractor does not coordinate
effectively, that deficiency is going to cause
everyone problems and probably cost you money. When
there is stress between the various trades, you can
expect problems and a reduction in labor productivity.
When possible, try to stimulate and encourage positive
teamwork habits between the trades.
Successful electrical contractors provide an incentive
plan or reward system to encourage field labor to
attempt to complete the project within the labor
budget. The incentive plan can be paid time off, or
perhaps a bonus, based on the number of hours saved
compared to the budgeted hours.
Author's Comment: NECAnet.org has a
research report entitled
Field Incentive Systems for Electrical
Construction.
Weather/Temperature
Labor units are based on environmental (weather)
conditions, which do not reduce labor productivity.
Optimum labor efficiency is achieved when the working
temperature is between 35°F and 80°F with a relative
humidity below 50 percent. Studies have shown that
extreme temperatures cause workers to concentrate on
their discomfort rather than on the job to be
performed, with an increase in accidents,
deterioration in workmanship, and lower labor
productivity.
Cold. Extremely cold conditions cause
a significant reduction in labor productivity because
of the need for frequent warm-up breaks. Working in
extremely cold environments is very uncomfortable and
it often leads to head colds or a feeling of being
run-down.
Heat. Elevated temperatures cause a
decrease in labor productivity due to the time
required to wipe body perspiration from one's face and
hands, and from perspiration getting on work surfaces
making it difficult to handle material, equipment, and
tools. When the temperature is elevated, electricians
be-come fatigued, belligerent, and irritable (let's
not go there). They also suffer from diminished powers
of concentration under these conditions.
Author's Comment: NECAnet.org has a
report available entitled
The Effect of Temperature on Productivity.
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