Mike Holt Enterprises Electrical News Source

Bussmann Series FC2 Available Fault Current Calculator

I wanted to pass along to you information that was recently brought to my attention regarding Eaton's Bussmann Series FC2 Available Fault Current Calculator. I hope you find the information has value.

Eaton's Bussmann Series FC2 Available Fault Current Calculator application is an innovative tool developed for contractors, engineers, electricians, and electrical inspectors. This tool can be used on the Bussmann website or out in the field on a mobile device for those needing a quick and simple way to determine available fault current.

  • Makes point-to-point fault current calculations easy
  • Calculate three-phase and single-phase faults
  • Create and email NECĀ® 110.24 compliant labels and one-line diagrams
  • Fuse sizing guide assists with fuse and conductor sizing

Available for Apple and Android mobile devices.
Click here or on the image to learn more or use the online version.

Comments
  • I have a question about the utility of this.

    There was an informational note added back in 2014 to 110.24 that says the available fault current markings are related to the equipment. The handbook then goes on with commentary about needing to be able to determine PPE per NFPA 70E tables. However, the analysis of changes available from NFPA (page 36) says very clearly that the note was added to clarify that the labeling was for equipment compatibility, and not for anything to do with arc flash worker safety. So it would seem that this requirement is there so that the service electrician being asked to add a circuit can know what interrupting rating he would need for equipment.

    The tool mentions it can help one comply with 110.24. If one applies the logic in the analysis of changes, it would seem that they would conclude that they can't use this tool for calculating available fault current, as series rating would come with the requirements of 240.86, which has requirements that include only a licensed PE can do these, or they must be specific pieces of equipment approved for use with specific upstream devices, and that series rating cannot be done with motor circuits. (The calculator allows one to calculate motor contributions, which still can result in a rating lower than the mains service fault current capability). It would seem then, that this tool doesn't enable any compliance with 110.24, and that marking a piece of equipment with a lower than mains fault current rating may confuse future service workers into improperly selecting equipment with a lower fault current rating than the mains.

    Alternately, if one uses this to comply with NFPA 70E PPE tables (2015NFPA70E 130.7C15Ab), this could seem to have some issues: - There really is one category PPE recommendation for panel boards rated up to 25KA. There isn't a lower PPE level for lower AIC ratings. The only table that does have a different table for lower fault current availability is motor control centers. All other categories of equipment are based on the equipment, with a limitation one can use the tables only up to a certain available fault current rating. It would seem one cannot use this tool to downgrade PPE requirements. - If there were ever an incident after one used this tool to determine that, say a sub panel fed from a switchboard with a 65KA fault current capability, was able due to the length of its conductors to be calculated 25 KA fault current or less (and therefore able to be worked on using PPE suggested in NFPA70E tables), OSHA likely would fine the employer for a serious violation on the basis of the worker not being qualified to make this calculation.

    It would seem that this tool is primarily for information purposes only: perhaps to double check the work of the engineer; to come up with reliable recommendations on series rated equipment to be presented to a supervising engineer for approval; or in the absence of any better advice to estimate how much additional fault current a motor could add to the circuit beyond that of the transformer's infinite bus and verify safe PPE levels.

    JW  April 27 2019, 3:03 am EDT
    Reply to this comment
  • Reply from: Thomas Domitrovich   April 29 2019, 1:02 pm EDT
    JW, Thanks for the note and I have read through your post and have a few comments to help answer some of your questions. I believe you touched on three key areas with regard to this fault current value at the service equipment that include the following: 1. 110.24 marking requirement 2. Equipment rating evaluations 3. Incident energy calculations It's important that you treat each of these separately so as not to confuse the issue. Each are important and related but we can't mistakenly let each topic impact some of the requirements. I'll touch on each here.

    1. Available fault current / 110.24 requirement: The Bussmann application was specifically designed to help those in the field address the requirements of 110.24 which first went into the NEC as part of NEC 2011. The requirement says that Service equipment at other than dwelling units shall be legibly marked in the field with the maximum available fault current. That sentence has not changed since it was introduced. The Bussmann application, as well as other tools in the market, can be used to calculate the maximum available fault current at that equipment. This requirement goes on to provide some other requirements that must be included in the label including the following: a. Field marking. This is not something that can be done at the manufacturers' facility as it is dependent upon length of conductors and fault current values from the utility which will change for each installation. b. Date: This is important for liability reasons for the contractor, inspector and facility owner. Due to changes in the system fault currents can change. Adding the date ensures that everyone understands that the design considered the level of fault current as calculated at that time. c. Durability: the label must be durable for the installation environment. The goal here is obvious as labels must be readable in the future even after being exposed to the elements. d. Documentation: A detail added as part of NEC 2017 is such that the AHJ must be given the documentation as to how the calculation was made. This was added because there were cases in the field where calculation values were provided but didn't make sense. The AHJ needs to see the data. The FC2 app already provides this information as you can print the one-line diagram out and present that to the AHJ. Note it also provides the 110.24 label that inspectors can accept as meeting the requirements of this section. e. Modifications: 110.24(B) existed from the beginning of this requirement as part of NEC 2011. It emphasizes the fact that fault currents can change when facility changes are made and must be updated.

    2. Equipment evaluations: You noted that someone could conclude you can't use this app to meet 110.24. I do agree with you that some could conclude that you can't use this app to meet 110.24 as anything is possible. That conclusion would be incorrect. You mentioned 240.86 in your note and drew the conclusion because of language in there that the Bussmann app cannot be used to meet 110.24 marking requirement of available fault current. Keep in mind that marking the fault current is the first step of equipment evaluation. We don't influence the marking of available fault current based on equipment being used. Fault current is the fault current based on impedances and fault contribution sources including the utility and motors. Equipment must then be selected that has appropriate ratings. You have two options: a. Fully rated equipment: This is equipment that has SCCR and interrupting ratings that exceed the available fault current where it is applied. The marking of 110.24 can provide that information to properly select equipment. SCCR and Interrupting ratings must be greater than that on the label applied to meet 110.24. The Bussmann app is certainly adequate for this process. b. Series rated equipment: This is related to your 240.86 reference. It doesn't have anything to do with calculating fault current and everything to do with properly selecting the equipment to be adequate for the fault current at that location. The NEC requires that if you are going to select devices that will have an interrupting rating less than the available fault current, the person doing this design must be a licensed professional engineer. The reasons for that are included in all of the details necessary to ensure a proper application. This is a good example of spending money to save money. The engineer will understand the details around motor contribution that must be met. This effort goes above and beyond what 110.24 is providing and it doesn't impact that requirement at all. If an engineer is not involved, you should not be using series rated product as mistakes there could cause equipment to be over dutied. The Bussmann app can help with this evaluation as well but the engineer will need to understand motor contribution and manufacturer information to ensure proper devices and equipment are selected. c. A leap from 240.86 saying that 110.24 marking is impacted would be incorrect. 240.86 has its own additional markings to help ensure everyone at the site understands that the installation is an engineered solution and not a straight forward straight rated application.

    3. Incident energy: NEC 2014 added an informational note to this requirement that says The available fault-current marking(s) addressed in 110.24 is related to required short-circuit current ratings of equipment. NFPA 70E -2015, Standard for Electrical Safety in the Workplace, provides assistance in determining the severity of potential exposure, planning safe work practices, and selecting personal protective equipment. as a side note to this, NEC 2020 will be adding interrupting ratings in addition to SCCR as that value can be used to evaluate both. The informational note points to NFPA 70E for assistance in determining severity of exposure. There are two different ways in 70E to help understand exposure and select PPE. They are as follows: a. Calculation method: This method includes calculating fault currents and arcing currents and using that information to determine incident energy which then is used to determine PPE. What the code panel wanted to ensure is that this value of fault current of 110.24 is not used to calculate incident energy. It doesn't specifically say that but knowledge of IEEE 1584 and 70E will help the qualified individual understand that. If you are not familiar with calculating incident energy I understand it would be hard to understand that detail. b. Table method: This method provides a way to determine a level of PPE for the electrical worker when a calculated method label is not available. The table method has some restrictions and available fault current is one of those restrictions. The 110.24 marking CAN be used as the parameter data for the use of Table 130.7(C)(15)(a).

    I hope this information helps you with understanding the place of 110.24 and all of those tools available to meet these field labeling requirements. The Bussmann app is but one tool that the qualified individual can use to meet this requirement.
    Reply to Thomas Domitrovich

    Reply from: JW   May 2 2019, 1:04 am EDT
    Somehow I thought I saw in the description that it could be used to calculate available fault current for arc flash purposes as well as 110.24 required labeling. Perhaps I just misread it. I see a lot of references to "the qualified individual." Perhaps this is just for liability avoidance, but the questions asked were not below the level of questions other experienced electrical workers may ask, if they even think enough to.

    Then, there's the comment that certainly, someone could conclude something, as anything is possible. My suggestion wasn't in ignorance. Even the official 2014 analysis of changes says that the marking requirement is there to help field installers determine required interrupting ratings of equipment.

    Are you saying here, that is is not a requirement of the NEC, that only a professional engineer is allowed to, say for example decide to use a sub panel that has devices with lower interrupting ratings than that of the main breaker? If this is proven to be the case, it is a fact that many knowledgeable people have thought otherwise. it certainly is not one of those many things that could be concluded, just because any conclusion is possible.
    Reply to JW


  • Great tool, very helpful. Thanks a lot Mike. God Bless you and your team. Best Regards

    Felix Sandoval  April 26 2019, 11:57 pm EDT
    Reply to this comment


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