This article was posted 03/22/2006 and is most likely outdated.

The Use of Concrete-Enclosed Reinforcing Rods as Grounding Electrodes
 

 
Topic - Grounding and Bonding
Subject - The Use of Concrete-Enclosed Reinforcing Rods as Grounding Electrodes

March 22, 2006  

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The Use of Concrete-Enclosed Reinforcing Rods as Grounding Electrodes

 

The findings of Ufer that metal encased in concrete performs as an effective grounding electrode constitutes a major breakthrough in grounding technology. This has been recognized to the extent that copper wire embedded in the concrete footings of a structure is now an acceptable alternate to driven rods or pipe electrodes in the soil. This comes as a welcome relief from the condition of ineffective grounding by the use of water pipes due to insulated material or couplings and the antagonism of the proprietors of the water pipes.

 

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Comments
  • Ufer's findings Circa. 1964 were recognized by the IEEE in the 1970 paper you referenced. Too bad it took the industry so long to welcome the relief.

    Greg Luri
    Reply to this comment

  • Very good site.

    attorney
    Reply to this comment

  • This article is from 1970--not exactly new. Why is this now being sent out? Also, the information from Ufer is older than that. What am I missing here? I'm replying later after this e-mail went out, but I've been out of town, so this question may already have been answered.

    This is important info for my business, as we put in automation systems into existing plants, and always have issues with grounding. This could be a big help to us, but I need to make sure I understand whend and if we could use this.

    Any help is greatly appreciated!!

    Steven Twombly
    Reply to this comment

  • Can You Simplify This Article?

    M.W.Barklet
    Reply to this comment

  • Mike the AHJ is trying to force concrete encase grounding for dwelling in our area . my position is it's up to the building contractor to install the rebar not the electrical contractor , NEC states if it is present electrrical contractor has to connet to it. I did a testing of the ground rod connected to 20 amp CB nothing happen and connected light buob in series , bulb work fine no tripping of CB, I connect ground rod to concrete encase ground and CB trip quickly John Hall Electrical Inspector Dayton OHio.

    Jjohn Hall
    Reply to this comment
  • Reply from: George Stolz   
    John, as a convenience, the AHJ may elect to perform a foundation inspection to verify that the CCE is present prior to the electrician's arrival. Perhaps you should recommend that to your superiors?

    It should be said that the method you used to verify the performance of different grounding electrodes is dangerous, and should be discouraged.
    Reply to George Stolz


  • The article on " The use of concrete-enclosed reinforcing rods as grounding electrodes" My questions is have any new studies been done on this subject ? the article is dated 1970. Thanks...

    Robert Shorey
    Reply to this comment
  • Reply from: Mike Holt   
    Yes, the NFPA National Research Foundation has an ongoing study. You'll need to contact the NFPA, but the IAEI, IBEW, NECA, and others are part of this research program.
    Reply to Mike Holt


  • There seems to be something wrong with the printable version. I can only get 8 of 12 pages before I get a corruption message. Could you see what's up?

    Thanks!

    Mike Pearson
    Reply to this comment
  • Reply from: Tara Moffitt   
    It sounds like perhaps you are using an older version of Adobe Acrobat reader. I am using 6.0 and all of the pages print just fine. Here is a link to download the most recent version of Adobe. That should solve your problem: http://www.freedownloadhq.com/Acrobat.html
    Reply to Tara Moffitt

    Reply from: Mike Pearson   
    Thanks for the help.
    Reply to Mike Pearson


  • Ufer was the name of the radio(?) engineer who first came up with this solution around WWII. Tall radio towers built on high mountain points with rocky soild conditions seem to benefit rom this method as far as LIGHTNING protection concerned.

    To utilize the same method for electrical grounding raises several problems.

    In grounding systems there are always current flows present that are equalizing current flows between different potential due to several different reasons. This unpredictable current flow and the varying moisture content of the concrete, combined with the alkaline characteristics of the concrete will rpoduce galvanic interaction between the copper wire and steel rebar, eg. corrosion, in the structural rebars AND the grounding system itself. The performance and deterioration is unpredictable. The deterioration of the structural integrity can not be remedied.

    Due to concern about corrosion civil engineers sometimes specify epoxy coated rebars. In that case the rebars would be ineffective as a grounding media.

    The NEC suggest that when rebars are utilized as grounding that they should be "bonded together by the usual steel tie wires or other effective means". Again corrosion will have deterious effect on thse connections and bonding it together by other means is probably not a cost effective method.

    Lighting strikes had already demonstrated their destructive effect by striking the reinforcment and had blown concrete apart as predicted by another comment. That happened without intentionally trying to direct the lightning strike through the rebar.

    Unfortunately the NEC is in great error in not addressing cathodic interaction of dissimilar metals in grounding system and discloses it's fundamental defficiency in establishing rules without sound engineering and scientific background and backup. But that is a whole other discussion.....

    In short, fawgedeboutit.......

    Laszlo Weress
    Reply to this comment
  • Reply from: ben jacks   
    Laszla, Your engineering discipline is correct about galvanic effects between dissimilar metals. The electrcial industry does use UL listed components to reduce such incident decay by using bronze alloy clamps between the copper conductor and #4 pickled steel rebar. Maybe you can elaborate and educate me further. Thankyou, Ben Jacks rbjpubs@earthlink.net
    Reply to ben jacks

    Reply from: Mike Holt   
    Laszlo, you make a lot interesting comments. Do you have the research that supports your comments as it relates to concrete-encased steel rebar?
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    lazla,Your assertion that lightning would blow away concrete is correct only when reinforcement bars are used as air terminations without any protrusions above concrete and as down conductors or when there is discontinuity.Otherwise things wlll work fine.
    Reply to T.M.Haja sahib

    Reply from: Ken Lillemo   
    T.M. so to summarize your comments, when everything is done well there will be no problem. I guess I could share your view, only as of now, I doubt this will often be the case.

    My concern is that the process of assembling rebar with wire ties is engineered to serve structural requirements, not electrical continuity or current capacity. Wire ties are only a temporary structure in the concrete. That wire ties last beyond the initial curing of the concrete or are electrically conductive is only by happenstance, not design.

    If we are going to make use of rebar for lightning protection, which requires a high current carrying capacity, then the rebar assembly should be engineered and the rebar assembly controlled for this new purpose. I think current rebar assembly standards are inadequate to safely carry tens of thousand Amperes of current.

    Once adequate rebar assembly standards are set we can address the next issue; are we going to make the concrete guys electrical subcontractors, or are we going to have the electricians fiddling around in the dirt before the concrete is poured?

    Cheers,
    Reply to Ken Lillemo

    Reply from: Mike Holt   
    Mr. T.M.Haja sahib is 100% correct. That's why the 2005 NEC requires steel rebars in the footer to be used as part of the grounding electrode system.
    Reply to Mike Holt

    Reply from: Mike Holt   
    Structural steel rebar in concrete footers is requied to be used as part of the grounding electrode system [250.50]. Studies by Mr Ufer in the 1960's and Mr. Ralph Lee in 1971 have show that steel rebar in concrete footers this is an excellent electrode. In addition, the Ground Resistance Study currently run by the NFPA also shows the positive value of steel rebar as an electrode.

    If you have a study to show otherwise, please let me know.
    Reply to Mike Holt


  • This comes as no great surprise. Contractors have been using UFER's since I remember as far back as 1972 on tract in California.

    ben jacks
    Reply to this comment

  • Mike, Very interesting but from the date on the article why 36 years later.? Don

    Don Zirkle
    Reply to this comment

  • Your March 22nd. Topic-Grounding & Bonding raised an interesting question with me. Where does the word Ufer come from? I looked in my 1970 copy of the American Electricians Handbook and the 1999 version of the NEC and I can find no reference to the word Ufer. Can you explain the origination of the Ufer grounding system?

    Harald Loer
    Reply to this comment
  • Reply from: ben jacks   
    "Coined namesake in honor of Herbert G. Ufer", engineer-inventor contracted by U.S. military during WWII for ammo bunker lightning strike protection. Google 'UFER' for a few good source references. (above quote taken from RESIDENTIAL NM WIRING with Grounding and Bonding...2005) Seen in THE ELECTRIC SHOP on JLC construction forum.
    Reply to ben jacks


  • Having witnessed a lightning strike and the results of the amazingly high current flowing in the earth I am a skeptical about relying on a concrete encased electrode for lightning protection. The high current flow generates so much heat that normal materials are vaporized. I saw an (illegally) buried 14/3 extension cord dig a 12"deep trench over forty feet in hard packed soil due to the current flowing in the ground fifty feet from a lightning strike. I am skeptical that the rebar wire ties will support the sort of current generated by a lightning strike. The limited contact between crossed rebar does not inspire confidence as well. I can imagine a scenario where the rapid vaporization of moisture in the concrete could rupture the concrete and weaken an otherwise solid foundation. To qualify the use of a UFER based on the low resistance characteristics is a mistake if it cannot support the current generated by a lightning strike. Since the UFER is unexposed, it is not subject to testing or inspection after a lightning strike in order to verify its integrity. I think it is wise to rely on made electrodes of simple, reliable construction and known current capability that are easily inspected (at least by a few minutes work with a shovel). We should not focus on one, easily measured characteristic of the ground system to the exclusion of others.

    Cheers,

    Ken Lillemo
    Reply to this comment

  • For some reason I can't print sheets 8 thru 12. Can you help ?

    Robert Shorey
    Reply to this comment
  • Reply from: Tara Moffitt   
    Hi Robert, I just printed all the pages fine. Are you sure that you're letting the entire PDF load before starting to print? I don't see any reason that we would be able to help with on our end that will solve your problem. I'm sorry.
    Reply to Tara Moffitt

    Reply from: Ken Lillemo   
    I found the same problem using an older version of Adobe Reader. I updated to Adobe Reader 7 and it worked just fine. Sometimes publishers will intentionally save to an older version for increased compatibility.

    If you continue to have problems after updating your reader it might be the document size is beyond the memory capabilities of your printer. You could try printing it a few pages at a time.

    Cheers,
    Reply to Ken Lillemo


  • 1st, its a 35-year-old document. Hardley earth shattering news.

    2nd, though they discuss corrosion in the footnotes at the end, I didn't see any specific recommendation for leaving the actual ground point accessible for replacement. My experience with grounding connections has to do mostly with the galvanic deterioration of the grounding rod at the point of contact with the system.

    If contractors are only just now considering use of this, there should be a convention for using a threaded or otherwise replacable connection at the system-to-ground point. (I happen to live in Florida, where they pointed out the high resistance in earth-ground.)

    John Zoll
    Reply to this comment

  • Before I trust concrete to be a ground of low enough impedance. I think that studies of fresh versus a logarithmic drying concrete impedence study to be done before using it.

    The best one I saw was in the old Denver Gas and Light building in Denver. The place is now CBD the center for all fiber loops in the Dever area.

    In the basement is a 30 foot pipe going straight down with a copper ground rod in it. The pipe is filled with salt. It has a water drip system that drops one drop every hour on to the salt. Every 5 years more salt is added. There is less than one ohm between earth and the copper rod as the salt is spread out into the earth and stays moist. All 10 stories of electrical and Telecom is hooked to that copper rod.

    Kid Stevens
    Reply to this comment

  • I have to say that, like Don, I was kind of confused when I saw 1970 after opening the document....

    Was this email meant to stir the discussion to get it going again?

    But like Mike Sapiens said - THANKS for all the GREAAAAAAT info and services you provide us! ~(:- )

    Jeff King
    Reply to this comment

  • I want to take the time to thank you for all your update code email, and would like to become an administrator plus I need to renew my 3 yrs. classes, have not done any yet, can you give me proper direction. My contact number is (206) 679-0589--Thank You very much -- my low volt license in wa. expires july 31 06 you can also reach me at Mike@secondeditionconsulting.com www.secondeditionconsulting.com

    Mike Sapiens
    Reply to this comment

  • I have to wonder if the same effective earth ground can be obtained by encasing a #4 AWG conductor or a 20' piece of 1/2" rebar in the concrete slab of a basement. Why does the UFER ground need to be in the footing? What about burying a 20' piece of rebar 12" in the dirt, then pouring concrete over it? Would that not provide an effective ground?

    Tim
    Reply to this comment
  • Reply from: George Stolz   
    " * I have to wonder if the same effective earth ground can be obtained by encasing a #4 AWG conductor or a 20' piece of 1/2" rebar in the concrete slab of a basement. Why does the UFER ground need to be in the footing?"

    I believe the intent is to connect to the existing rebar at the point at which there is the highest occurance of moisture in the surrounding soil. I believe the pressure of the structure resting on the footer would enhance the connection of the concrete-encased electrode to the earth.

    The more rebar that is tied together, the better and more redundant the connection to earth would be. Therefore, in my opinion, the use of the rebar would be a superior connection to earth as opposed to the 20 feet of #4 method.

    "What about burying a 20' piece of rebar 12" in the dirt, then pouring concrete over it?"

    That would not be a CCE according to 250.52(A)(3), as it is to be encased by 2" of concrete. If you pour over rebar laying on the ground, then it's not encased: the underside is not in contact with the concrete.

    "Would that not provide an effective ground?" Whether it did or not, it would not be considered a true grounding electrode by the NEC, in my opinion.

    In my opinion, the rebar is to connect the Grounding Electrode Conductor to the concrete, which in turn in porous, which in turn absorbs water, which all taken together makes a killer connection to the earth.
    Reply to George Stolz

    Reply from: Mike Holt   
    George, you are 100% correct in all of our statements!
    Reply to Mike Holt

    Reply from: T.M.Haja sahib   
    George, encasing of bare conductor all around by concrete in ground is for corrosion protection and not for the purpose you state in the last para.
    Reply to T.M.Haja sahib

    Reply from: Laszlo Weress   
    T.M. ,

    Sorry, but George is correct.

    Concrete itself is corrosive. Test the ph and you will find it highly alkaline. Not to mention that when used as a case or a neutral ground the DC component of the circulating currents makes it a perfect electrode of a battery, thus corrosion is accelerated.
    Reply to Laszlo Weress

    Reply from: T.M.Haja sahib   
    Lazslo, Your assertion is false in case rebar is used as earth electrode because concrete provides a protective layer over the electrode preventing corrosion.Otherwise how could RCC structures exist for a long time with stability?
    Reply to T.M.Haja sahib

    Reply from: T.M.Haja sahib   
    Laszlo,I mean concrete enclosed rebar of same material as that of building.
    Reply to T.M.Haja sahib



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