This article was posted 03/20/2012 and is most likely outdated.

Mike Holt - An insider’s look at the NEC Code making process as it related to AFCIs
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An insider’s look at the NEC Code making process as it related to AFCIs

An insider’s look at the NEC Code making process as it related to AFCIs

Written by Dr. Joe Engel Image

All new home branch circuits are required by Code to be electronically protected, either by Ground Fault Circuit Interrupters (GFCIs) or Arc Fault Circuit Interrupters (AFCIs). Areas including kitchens, bathrooms, garages, etc. must be protected by GFCIs, while living areas must be protected by AFCIs. The AFCI is the fourth generation in residential branch circuit protection after fuses, circuit breakers, and GFCIs.

National Electrical Code in 2002 first added AFCI protection, for bedrooms outlets. In 2008, coverage was expanded to all living areas, also adding that only “Combination AFCIs” are allowed. Manufacturers and UL today claim that arcing across a break in a cord’s conductor is hazardous, and that a Combination AFCI will respond to prevent a fire.

A typical claim from a manufacturer’s web site:

“A series arc is an arcing incident across a break in a conductor. A common example is a cut across one of the two wires in a lamp cord, with a dangerous arc forming in the gap. Combination AFCI circuit breakers detect the arcing condition and turn off the circuit, thus providing the enhanced protection.”

When today’s Combination AFCIs were tested for response to series arcing in cords, as claimed by the manufactures, their trade organization NEMA, and UL, they didn’t respond. How can this be? Would the now disallowed Branch/feeder provide more protection at less cost?

If you'd like to test your knowledge of the Combination AFCI circuit breaker, please try answering the following true/false questions.

1. The Combination AFCI, first mandated in NEC 2008, provides more fire protection than the earlier AFCI.
2. The Combination AFCI combines both ground and arc fault protection.
3. The Combination AFCI combines both parallel and series arc protection.
If you answered “true” to any of these questions, you may want to look at this web site.

The answer to these questions may be found on my web site http://www.combinationafci.com

About the Author: Dr. Joe Engel worked as an electronic/electrical circuit designer/manager at Westinghouse’s Science and Technology Center, Pittsburgh PA from 1963 to 1993. From 1993 to 2007 he managed Eaton | Cutler-Hammer’s Electronic R&D Department. He served as a member of numerous IEC, NEC, UL, and SAE panels. He holds over 100 US Patents.

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Comments
  • Whatever.

    MikeHolt  April 2 2012, 7:04 am EDT
    Reply to this comment
  • Reply from: D James   April 4 2012, 2:23 am EDT
    Thank you Mr. Holt for the helpful comments regarding this newsletter.
    Reply to D James


  • This is the first time I have read a description of how these devices work. I work in Washington State, which has refused to require AFCI's for other than bed rooms. An inspector told me that the state is under pressure from insurance companies for this reason. Maybe it is time for AHJ's to exempt the "Combination" requirement until manufacturers can justify a need, other than greed. UL and NEC requirements only become law when governments rubber-stamp them.

    D Bailey  March 23 2012, 12:35 am EDT
    Reply to this comment
  • Reply from: Joe Engel   April 1 2012, 9:53 am EDT
    D Bailey’s suggestion that AHJs should be made aware of the “combination” controversy is valid and warrants further discussion and actions. I'm focused on pressuring the NFPA Code Panel 2 to vote in favor of my proposal to strike the words "combination type" from paragraph 210.12(A).

    I’ve made important progress; the Panel agrees with my two basic claims: 1. Arcing across a break in a conductor cannot start fire, and 2. Combination AFCI will not respond and trip.

    The Panel Statement in response to my proposal (2-88 Log #2099 NEC-P02): “Replication of the experiments shown in the video shows that there is minimal actual arcing occurring. When arcing does occur, causing the sparking seen in the video, its duration is very short and the energy is three orders of magnitude below what is required to ignite the NM cable or surrounding materials. The waveform looks the same as when a wall switch is switched on and off. If the AFCI responded to this waveform it would increase the incidence of unwanted tripping while not contributing significantly to mitigating fire hazards.” http://www.nfpa.org/Assets/files/AboutTheCodes/70/70_A2013_NEC-P02_ROPballot.pdf

    The Panel supported their conclusion with test data. I applaud the Panel for conducting the test and publishing results on their NFPA web site. The Panel now directly contradicts claims such as Square D’s: “A series arc is an arcing incident across a break in a conductor. A common example is a cut across one of the two wires in a lamp cord, with a dangerous arc forming in the gap. Combination AFCI circuit breakers detect the arcing condition and turn off the circuit, thus providing the enhanced protection.”

    Oddly, by voice vote, the Panel rejected my proposal. I feel that the Panel will reverse itself when members recognize that claims of a Combination AFCI over the Branch/feeder AFCI are false, perhaps fraudulent. Branch/feeder AFCI provides more protection at less cost ($17 versus $37), if allowed they would save lives.

    I’ve added the slides that I used during my IEEE paper presentation February 3rd 2012 in Daytona Beach to my web site.

    Slide 30 describes the Panel’s rejection of Combination AFCI’s claims regarding series arcing; slide 21 begins my discussion of the issues involving false advertising (fraud).
    Reply to Joe Engel


  • I really enjoyed reading this article. It was very well presented and I agreed (whatever that is worth) with 99% of it. Dr. Engel presents his arguments in a very readable and understandable manner. He is truly an asset to the electrical field. His continued dedication will save lives.

    I went to his website to put a couple of comments, however, my computer locked up, when I tried some of his link, and there was no place to comment. So maybe he will read this.

    - Neither AFCI nor GFCI protection is required in laundry rooms (unless within 6' of a sink) or kitchens (unless a receptacle outlet serves the countertops). This includes all receptacle and lighting outlets. Also, since light switches are not considered "outlets", as defined by the NEC, switches located in rooms to lighting outlets in rooms not requiring AFCI protection are not required to be AFCI protected (such as switches to garage or outdoor lighting. Dr. Engel states that AFCI protection is required everywhere that GFCI protection is not required.

    - I have been installing AFCI protection on older dwellings whenever I replace fuse panels with breaker panels. All of them so far will trip on existing circuits that get their neutral from another branch circuit such as what happens when some 3way circuits are run with 2 conductor cables. This requires me to rewire the existing circuit. It is a aggravating, but I assumed that the GFP part of the AFCI was catching it and it did need to be corrected. Dr. Engel states that the new combination type AFCIs do not provide ground fault protection for equipment (30 milliamps).

    Thank you Dr. Engel for everything you are trying to do for us and for the general public. I hope you don't retire. We need you.

    Bill Bamford  March 21 2012, 4:07 pm EDT
    Reply to this comment

  • I seem to remember some time ago a publicity battle waged on arc fault devices and their suitability for the protection claimed. As a result code adoption for these devices was deleted by various entities across the country. From reading the studies and reports included in this email it appears that those folks were clairvoyant in their opposition. In my opinion,far too many instances in code development are implemented that wind up to the benefit of product manufacturers. Perhaps that's why the question of lengthening the code cycle between editions to allow greater consideration and adoption discussion is being seriously discussed today. Peter Bowers, IEC-Chesapeake

    Peter Bowers  March 21 2012, 11:38 am EDT
    Reply to this comment

  • When commercial interests supersede legitimate proven safety concerns, the entire code is cheapened. If you can’t prove a new code is based on an existing, provable, repeatable hazard, then it’s nothing more than sales hype.

    Jonathan  March 21 2012, 7:15 am EDT
    Reply to this comment

  • Mike, you started out against Arc-Faults, then endorsed them. Based on some real world testing revealed in this letter where do you stand now?

    D James  March 21 2012, 12:54 am EDT
    Reply to this comment
  • Reply from: MikeHolt   March 21 2012, 8:13 am EDT
    I don't know... ask me tomorrow...
    Reply to MikeHolt

    Reply from: sparky   April 2 2012, 12:11 am EDT
    Mike tomorrow has passed and we all are awaiting your reply.

    I feel you are stalling. Not answering you are giving us the answer anyway.
    Reply to sparky



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